The amusement and theme park industry has always
been a game of one upsmanship, with each park trying to have bragging
rights to the biggest, fastest (and presumably) best ride. Roller
coasters have constantly been the ammunition in this battle, with each
year one park outdoing the others with the new coaster that can claim
the title even if it's only for a brief shining moment. Great Adventure
has long been on the front lines of these "wars" often claiming stake to
world records for periods of time, but in 2004 plans were unveiled for
an attraction that would hold multiple records for more than a decade to
come.
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In September 2004, Six Flags
Great Adventure unveiled the BIG secret they planned for the 2005
season. An entirely new themed area was being created- the mysterious
and exotic Golden Kingdom. Looming over the Golden Kingdom and the
entire park was its crown jewel, the world's tallest and fastest roller
coaster, Kingda Ka. |
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The press release for Kingda Ka and the
Golden Kingdom helped build anticipation and excitement for the new area
and all of its attractions, but most of all for Kingda Ka. |
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Renderings of the new area and
Kingda Ka furthered the excitement of the press releases, treating the
public to previews and simulated rides on the yet to be built coaster. |
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The media announcement was an
event by itself, using state of the art computer animation to show
off the biggest transformation in
Great Adventure's history. |
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Once the announcement was made for the Golden Kingdom and Kingda Ka, the
park began promoting it everywhere. The announcement was made on a
weekday while the park was closed, and when it reopened the following
weekend
signs appeared throughout the park and a Preview Center was setup in the
Mall area taking over the Season Pass Processing building.
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Parts for Kingda Ka began arriving months before the announcement of the
coaster was made causing great speculation among park and coaster
enthusiasts. The massive supports and their similarity to those of the
Top Thrill Dragster built the year before at Cedar Point quickly led to
speculation of a big new record breaking launched coaster. Daily
shipments of containers from Europe meant the parking lot filled up
quickly with pieces.
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Site preparations for
Kingda Ka had to begin long before any announcements were made. Most of
the area for Kingda Ka was taken from the parking lot which had been
used for Season Pass Holder parking and the Season Pass Holder entrance.
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In order to create the jungle setting for Kingda Ka and to make way for
construction, several trees had
to be removed along the edge of the parking lot. The area of clearing
stretched from the Season Pass Entrance to the Safari Hospitality Area.
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Out at the Safari
Hospitality Area, not only trees were removed, but also the park's
kennel facility Park-A-Pet. The footprint of Kingda Ka's tower
would be positioned almost on this same exact plot of land.
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Over the weeks and
months clearing of the site was continuing and building materials began
to arrive for the new construction. Wood for the concrete forms
and rebar for the footers arrived in huge quantities hinting at the size
of the coaster long before any kind of announcement of the specs were
released to the public. |
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Along with the
construction materials, intriguingly three large refrigeration units
also arrived on the site. While it was never confirmed, the speculation
was that they were brought in to help with the curing process for the
huge footers required for the tower. Masses of concrete are often cooled
to help the concrete set since it gives off a tremendous amount of heat
when it's poured. |
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As time passed with
the site preparation, patterns of the footers became evident, with two
straight lines of square footer cutouts appearing in the pavement. This
fit the pattern of a launched giga-coaster, but unlike the Top Thrill
Dragster a third set of footer holes was also coming between the two
tracks. |
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As the holes were
being dug, cages of rebar were being welded and wired together to go
into place in preparation for the tons of concrete that would soon be
delivered. |
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Part of the steel
framework of the footings were the rings of steel plates onto which the
supports would be bolted.
The massive pit dug for the tower footing was enormous in width and
depth. Workers needed ladders to get in and out of the hole as they
performed the prep work required. |
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With the holes dug, rebar frames
in place, and form work complete, the footers were ready for truck after
truck load of concrete to start arriving. |
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As the summer came to
an end and September approached, the construction ramped up into high
gear, though what exactly was being built remained a mystery until the
time was right for the grand unveiling of the new coaster and the whole
new themed area. |
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The pouring of the
concrete began and the footers really started to take shape, while tons
and tons of track and supports kept arriving daily as cargo
containers from Europe continued to arrive. |
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After the
media
announcement was made for the Golden Kingdom and Kingda Ka, Season Pass
Holders were given the opportunity to sign a piece of the track for the
new coaster once they processed their 2005 season pass. The track was
part of the maintenance track where the trains would be parked when they
were out of service or having maintenance performed. |
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As the season was
drawing to a close the footings were nearing completion. The first of
the massive support column sections were installed at the base of the
tower in mid-October. |
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By the last weekend
of the season the progress on the tower was very impressive. The teal
structure could be seen from inside the park, giving a small hint of
what the new skyline of the park would look like in 2005. |
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The lattice structure of the tower came together quickly at the base,
with four cranes on site to help lift the pieces. The crews were racing
the onset of winter weather, trying to take advantage of the remaining
days of warmth. |
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Over the winter
months the structure of Kingda Ka continued to grow, quickly becoming
visible from miles around. It kept getting taller and taller, dwarfing
the park's other massive rides. Week by week, level by level the workers
raced towards the top trying to finish before the harshest winter
weather arrived. By Christmas the top of the tower started taking shape
as the tapered part of the structure became apparent. Just after the
first of January the highest point of the structure was in place. |
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Less than two weeks
into 2005, the highest piece of track at the top of Kingda Ka had been
placed, completing the most difficult part of the building process. The
work continued with all of the mechanical systems and wiring taking
weeks to complete. The four trains arrived on site, ready to load onto
the track. |
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As spring of 2005 arrived and the park reopened for the season, Kingda
Ka was still a work in progress. While the structure was complete so
much work needed to be completed on the ride along with the surrounding
Golden Kingdom area. The massive cranes were still on site as things
like the elevator were assembled. |
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Kingda Ka towered over everything else at Great Adventure. The park's
already impressive skyline was forever changed with the addition of the
456 foot tall giant, and the ride was visible from just about every place
inside the park as well as from outside the property. |
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The first weeks of
the 2005 season saw Kingda Ka sitting silently as work on the Golden
Kingdom was completed and the final components of the coaster came
together so testing of the ride could begin.
Even though construction took a month longer than originally planned,
the massive roller coaster project came together and would finally be
ready to welcome its first eager riders on May 21, 2005. |
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The construction of Kingda Ka was
well documented, and a time lapse video of the process was created
showing the development of the record breaking ride. |
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A documentary film of Kingda Ka's
construction was produced for the National Geographic Channel's program
Mega Structures. |
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The images below are courtesy of Six
Flags Great Adventure.
Clicking on the these images will not result in a larger image. |
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